My Aeon GT3
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Day 69 - Brakes, wheels and side pods

Yesterday, I'd started work on the brakes, but I didn't have the right bolts. So, it was first of all off to one of my local shops that keeps odd sizes to get some 7/16" bolts to hold the calipers.

With these, I was able to fit the discs to the wheel hubs, and the calipers to the hub carrier.

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They're nice and centred.

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However, the 7/16" bolts are a tincy bit short - I'll get some longer ones on Monday.

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It didn't stop me fitting the other side, though!

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I then put the rear hubs on - this was before I'd tightened the hub nut.

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And the other side.

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I then jacked the back up, and moved the axle stands under the hubs.

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Note that the trolley jack is actually 20mm below the chassis rail.

I then measured the distance from the gearbox to the back of the hub.

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The offside is 492mm, and the nearside is 319mm.

I then had a look at how the rear brakes are fitted.

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And now for the big one - I fitted two of the wheels.

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Unfortunately the front hub studs are slightly too long, and will need shortening by about 10mm.

I took the wheels off, and put them back indoors to prevent damage, and started work on the side pods again - the idea is to possibly paint them tomorrow, since they're mostly done.

The nearside pod needed a little cutting to allow one of the cross members to fit. I don't exactly know why this side doesn't fit, and the other side misses the member by quite some distance - even though they're measured the same way. I can only guess that I cut it at a different place on the Blaze body.

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This will need a small panel to cover it.

I put a little more body filler on the other pod, to give the corners a nice rounded edge.

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With that sanded down, I made a template for the small panel out of 3 segments of aluminium.

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I then cut it out as one piece, folded and then bonded it to the side pod.

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