My Aeon GT3
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Day 50 - Heater, Fuel tank, Steering wheel and Dashboard

When John was over on Tuesday, we found that the heater had a fair amount of air blowing out of holes other than the one it was meant to, so the first thing I did today was to fill all the gaps.

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Then, I put some more Sikaflex on the dashboard heater plenum (I'd only used duct tape to test), and also glued the electronics to the underside of the dashboard.

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With the Sikaflex going off, I decided to fit the fuel pump mechanism. Firstly, I worked out what colours did what, and labelled them on the top of the mechanism.

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Then, I tapped the inner ring to take M5 bolts.

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Using three long M5 bolts, I fitted the top ring and tightened each of the bolts in turn to push the mechanism down.

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When the mechanism started to get into place, I put some stainless M5 button head bolts.

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And when it was all tightened down, I tightened the button heads, removed the long bolts and replaced them with more button heads.

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Because the fuel pipes are above the top of the panel (not sure why - it could be because I put some foam tape on the brackets that hold the tank in place), I made an extension out of some 25mm box section.

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With the paint drying on the extension, and the Sikaflex had gone off enough to hold everything in place, I started work on the dashboard. The first thing was to mark out the position for the switches I was using. Since each have a 19mm hole, I put them 30mm apart, starting 30mm away from the end of the (current) steering wheel.

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And with the switches fitted.

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I then needed to fit the steering wheel. I fitted the main bar.

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And then fitted the wheel itself and the dashboard as well.

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The wheel was slightly leaning to one side - a couple of washers to move the other side down solved the problem.

I then got the DigiDash2 that I had got back in October, and looked at where it can go. This was the best place.

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The only thing I didn't like about this was the top of the DigiDash unit was above the top of the dashboard - so I started to make a bump in the dashboard out of a plate and some sheet steel.

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And with the DigiDash unit (roughly) in place.

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It was a long day, and time was running out - I'll finish this off tomorrow.

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